PSN-L Email List Message

Subject: Re: AD7745 Capacitative sensors
From: ChrisAtUpw@.......
Date: Sat, 15 Apr 2006 00:24:42 EDT


In a message dated 14/04/2006, Brett3kg@............. writes:

>           However, they are  difficult to construct and have a working gap=
=20
of
>       less than a millimetre, and are prone to off axis  sensitivity.
>
>    This is largely incorrect for  amateur applications. If you demand 1nm=20
> resolution or better, you do  need special materials and construction.

I'm not sure pure resolution  is that hard to come by.  Noise & temperature=20
sensitivity are  another matter, though.
Hi Brett,
=20
    There are ways of reducing the effects of thermal  expansion without=20
using exotic materials. Noise can be greatly reduced using  a dual FET front=
 end=20
on a chopper amplifier. The latest types give about 1  nV rms / Root Hz.=20

>      There are three basic types of capacitor  sensor.
>You can have a pair of parallel plates excited by sine or  square waves=20
>with a central sensor plate which moves perpendicular to  the plane. 
    There are two major disadvantages with this  type.
    Movement of the sensor plate displaces air between  the plates on both=20
sides. This damping + spring cushion effect depends  on the plate size, thei=
r=20
separation and on the plate velocity - it varies a  lot. The traditional met=
hods=20
of reducing these problems involve boring air holes  in the capacitor plates=
=20
and evacuating the seismometer case.=20
    This sort of sensor is only linear over the whole  movement range if you=
=20
use either voltage sensing or a special feedback  circuit with 'floating'=20
power supplies. However, you are critically dependant on  stray capacity eff=
ects.=20
These can be largely compensated for sine wave  excitation, but with some=20
difficulty. If you use a charge amplifier, it will  only be approximately li=
near=20
for 1/3 to 1/4 the available movement range.
    Since other designs without these problems are  available, why do things=
=20
the hard way?

>     You can use two pairs of parallel plates with a  central sensor plate=20
> moving parallel to the plane  
>     You can use basically  parallel circuit board plates with a pair of=20
excitation strips on one side, a  cross coupled square / rectangular sense a=
rray=20
on the other and a plate with  vertical 'shadow strips' moving parallel in=20
between. It is easy to make  these out of double sided glass circuit board.=20=
The=20
central shadow plate  does not need to be earthed. Only the fixed plates nee=
d=20
to be wired up,  which is a considerable advantage. The maximum movement is=20
half the  square 'cell size'. Again this can be quite large. See Randall Pet=
ers'=20
SDC  sensor at _http://physics.mercer.edu/petepag/sens.htm_=20
(http://physics.mercer.edu/petepag/sens.htm)  Charge  detection is usually u=
sed. An array of=20
coupled cells can be used to increase  the sensitivity. It is an advantage t=
o=20
make the shadow plate out of etched  double sided glass board. The 'electric=
al=20
thickness' is the actual thickness  divided by the dielectric constant. Havi=
ng=20
all three boards made from the same  material greatly reduces any thermal=20
drift. There is no air flow problem with  plate movement.  

I'd always assumed that only the  first type had adequate displacement=20
sensitivity, a couple of orders of  magnitude greater than the=20
others. Sounds like I need to go back and  check the numbers.
    They mostly come down to dL / L considerations. The  larger you make the=
=20
total range L, the more you need to amplify the signal.  It is quite possibl=
e=20
to maintain a very high sensitivity by detecting the whole  signal range and=
=20
then adding a high pass filter and more amplification. My LVDT  Lehman senso=
r=20
allows the first stage to give +/-10V for the allowed +/-10 mm  range. This=20
signal is then put through a high pass filter and the 'AC' component  is=20
amplified further. This allows resolution of a few 10s of nm on my 16 bit AD=
C  over=20
the whole 10 mm range. =20

>   In a message dated 13/04/2006, Brett3kg@.............  writes:
>Biggest VRDT problem seems to be its low drive frequency. In a  feedback
>design the large demod filters are prime contributors to loop  oscillation=20
>problems.
>     So reduce the  filtration and apply a DC + pulsed feedback? Use=20
> another  method?

Can you amplify on this?  Not exactly sure what your'e  proposing, but it=20
sounds interesting.
    If you look at the circuit in=20
_http://psn.quake.net/info/bb13OperManual.pdf_ (http://psn.quake.net/info/bb=
13OperManual.pdf)  two  stages of RC bandpass=20
filter are used starting with the square wave from a  quartz oscillator. One=
=20
filter is on the input line to the differential capacitor  sensor and the=20
other on the amplified output from the sensor. The output of the  final ampl=
ifier=20
has a DC component with a large AC ripple on it at twice the  oscillator=20
frequency. This is applied to the inductive winding of the feedback  coil th=
rough a=20
parallel RC link to give a low phase error feedback signal.  If you fully=20
smoothed the output, you would have a greater phase delay. You then  add a l=
ow=20
pass filter to smooth the signal for the A/D converter.

>     The feedback phase delay is only a problem if  you do it this way!
> >I'm not sure about the noise. Does the VBB  measure displacements in the
> >=B11 nm range?
>
>With the  sensor plates above, 1LSB=3D0.08nm.  But I think noise is  what
>determines the useful resolution.  However 0.3nm / sqrt-Hz  and 2.1nm RMS a=
t
>50 SPS isn't too shabby.  It would be interesting  to assume a seismic-mass
>system and model how this would compare with  commercial instruments and
>earth-noise models.  I'm betting it  won't look so bad.
>     Have you measured your  environmental noise level? Is 2.1 nm a=20
> realistic target? The  amplitude of the 6 second ocean microseisms may be=20
> from 500 to 15,000  nm!

Actually 2.1nm was no target.  That's just what I calculated  you could get=20
using the AD7745.  I agree that it is a good bit better  than a typical home=
=20
site would justify, which is why it looked so  interesting.
    The lower limit for LVDT measurements is about  0.1 nano m. With=20
capacitative sensors you can reduce this by 100. This is  far smaller than t=
he=20
background noise limits.=20

>  He then goes on to describe the VRDT. I suppose for the VBB  sensor this=20
> would greatly simplify the electronic design if one can  deal with small=20
> sensor gaps. I'm not sure about the noise. Does the  VBB measure=20
> displacements in the 1 =B1 nm range?   --- Just  thinking out loud. I thin=
k=20
> it greatly depends on what type of sensing  one wants to do local,=20
> regional or teleseismic.
>     Amateur seismometers are usually limited by either microseisms or =20
> by environmental noise - we can't usually choose a quiet remote site.  I=20
> managed to reduce the noise of my LVDT to about 7 nm for a 6 mm  range at=20
> 10 Hz, but my environmental noise is much greater than  this.
>
>     There are 'problems that  you do not need to have' :-
>
>     The  velocity feedback damping does not need to be generated that  way=
!
>
>     Neither do we need to use that  troublesome design of capacitative=20
sensor!
>
>   ***   You can use JUST position + integral current / coil feedback  if=20
> you ALSO have a quad magnet + Cu plate for the velocity damping!  Trying=20
> to provide velocity damping by differentiation and coil  feedback is=20
> likely to very significantly increase the overall circuit  noise!  ***

I'm now thinking that's where I was heading, except  for retaining the=20
"perpendicular" capacitance sensor. =20
    I suggest that you reconsider the capacitative  sensor design. You reall=
y=20
don't need pneumatic damping problems and it is  helpful to be able to choos=
e=20
your range. If you are trying to measure a few  parts in a 15,000 nm signal,=
=20
you need the lowest noise most linear system that  you can get. A considerab=
le=20
reduction in expansion coefficient is possible using  either conducting=20
paint, evaporated metal, or etched metal on thin pyrex sheet  glass. You can=
 stick=20
metal foil onto sheet glass with acrylic adhesive -  don't try epoxy unless=20
you prebake the glass to over 150 C. The electrode plates  can be made by ph=
oto=20
etching.
    True chopper amplifier circuits are available.  These are immune to 1/f=20
noise. The SDC type sensor offers a great constructional  advantage in ease=20=
of=20
wiring - no electrical connections are required to the  seismic mass - and y=
ou=20
can use coaxial screened cable with a charge  amplifier.  The design is not=20
too critical on electrode spacing, which can  be quite small.

Since  the AD7746 goes directly from=20
capacitance to digital, I was hoping to use  either a PC or commercial DSP=20
chip or FPGA to do most of the  Position-Velocity derivative and other=20
shaping.  I like that because  that needs minimal analog circuitry and what=20
you do need (integral current  feedback) is working at virtually DC.  And,=20
yes, for that to work you  would need a well-damped and stable spring=20
mass. First-order displacement  linearization could be done digitally.  Also=
=20
you'd need to be sure that  your displacement sensor range was adequate.


There are two problems associated with either  analogue or digital generatio=
n=20
of a velocity feedback signal from a position  signal. The generated signal=20
is inherently noisy. You can also run off the end  of the voltage or count=20
scale --> system failure. The phase errors /  delays need to be considered /=
=20
compensated.=20
    It is relatively easy to provide a very quiet  precision velocity=20
feedback signal within the stop limits of the mass  movement using either ma=
gnet /=20
coil / resistor damping or a quad magnet /  variable area damping plate. Thi=
s=20
uses NO external power OR electronics! Why 'do  things the hard way'?
    The _http://gravity.ucsd.edu/research/OFSEIS/opt_seis.html_=20
(http://gravity.ucsd.edu/research/OFSEIS/opt_seis.html)  account  claims a r=
eduction in the=20
feedback noise using magnet / coil / resistor  damping.
    24 bit DACs are available for positional feedback /  integral feedback.
=20
    Another factor which can significantly effect the  overall seismometer=20
performance lies in the design of the suspension system, as  you outlined in=
=20
your rolling foil design.=20
    The 'art' of being successful lies largely in not  making mistakes and i=
n=20
avoiding unnecessary problems and limitations.
=20
    Regards,
=20
    Chris Chapman





In a message dated 14/04/2006, Brett3kg@............. writes:
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>           However, they are=20 difficult to construct and have a working gap of
>    &nbs= p;=20      less than a millimetre, and are prone to off axis=20 sensitivity.
>
>    This is largely incorrect for=20 amateur applications. If you demand 1nm
> resolution or better, you= do=20 need special materials and construction.

I'm not sure pure resoluti= on=20 is that hard to come by.  Noise & temperature
sensitivity are= =20 another matter, though.
Hi Brett,
 
    There are ways of reducing the effects of therm= al=20 expansion without using exotic materials. Noise can be greatly reduced using= =20 a dual FET front end on a chopper amplifier. The latest types give abou= t 1=20 nV rms / Root Hz. 
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>      There are three basic types of capacitor= =20 sensor.
>You can have a pair of parallel plates excited by sine or=20 square waves
>with a central sensor plate which moves perpendicular= to=20 the plane. <clip>
    There are two major disadvantages with this=20 type.
    Movement of the sensor plate displaces air betw= een=20 the plates on both sides. This damping + spring cushion effect dep= ends=20 on the plate size, their separation and on the plate velocity - it vari= es a=20 lot. The traditional methods of reducing these problems involve boring air h= oles=20 in the capacitor plates and evacuating the seismometer case. 
    This sort of sensor is only linear over the who= le=20 movement range if you use either voltage sensing or a special feed= back=20 circuit with 'floating' power supplies. However, you are critically dependan= t on=20 stray capacity effects. These can be largely compensated for sine wave=20 excitation, but with some difficulty. If you use a charge amplifier, it will= =20 only be approximately linear for 1/3 to 1/4 the available movement range.
    Since other designs without these problems are=20 available, why do things the hard way?
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>     You can use two pairs of parallel plates=20= with a=20 central sensor plate
> moving parallel to the plane=20 <clip>
>     You can use basically=20 parallel circuit board plates with a pair of excitation strips on one side= , a=20 cross coupled square / rectangular sense array on the other and a plate wi= th=20 vertical 'shadow strips' moving parallel in between. It is easy to=20= make=20 these out of double sided glass circuit board. The central shadow pla= te=20 does not need to be earthed. Only the fixed plates need to be wired= up,=20 which is a considerable advantage. The maximum movement is half t= he=20 square 'cell size'. Again this can be quite large. See Randall Peters' SDC= =20 sensor at http://physics.mercer.= edu/petepag/sens.htm Charge=20 detection is usually used. An array of coupled cells can be used to increa= se=20 the sensitivity. It is an advantage to make the shadow plate out of etched= =20 double sided glass board. The 'electrical thickness' is the actual thickne= ss=20 divided by the dielectric constant. Having all three boards made from the=20= same=20 material greatly reduces any thermal drift. There is no air flow problem w= ith=20 plate movement.  <clip>

I'd always assumed that only the= =20 first type had adequate displacement
sensitivity, a couple of orders o= f=20 magnitude greater than the
others. Sounds like I need to go back=20= and=20 check the numbers.
    They mostly come down to dL / L considerations.= The=20 larger you make the total range L, the more you need to amplify the sig= nal.=20 It is quite possible to maintain a very high sensitivity by detecting the wh= ole=20 signal range and then adding a high pass filter and more amplification. My L= VDT=20 Lehman sensor allows the first stage to give +/-10V for the allowed +/-10 mm= =20 range. This signal is then put through a high pass filter and the 'AC' compo= nent=20 is amplified further. This allows resolution of a few 10s of nm on my 16 bit= ADC=20 over the whole 10 mm range.  
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>   In a message dated 13/04/2006, Brett3kg@bnordgre= n.org=20 writes:
>Biggest VRDT problem seems to be its low drive frequency. I= n a=20 feedback
>design the large demod filters are prime contributors to l= oop=20 oscillation
>problems.
>     So reduce the=20 filtration and apply a DC + pulsed feedback? Use
> another=20 method?

Can you amplify on this?  Not exactly sure what your'e= =20 proposing, but it
sounds interesting.
    If you look at the circuit in http://psn.quake.net/i= nfo/bb13OperManual.pdf two=20 stages of RC bandpass filter are used starting with the square wave fro= m a=20 quartz oscillator. One filter is on the input line to the differential capac= itor=20 sensor and the other on the amplified output from the sensor. The output of=20= the=20 final amplifier has a DC component with a large AC ripple on it at twice the= =20 oscillator frequency. This is applied to the inductive winding of the feedba= ck=20 coil through a parallel RC link to give a low phase error feedback sign= al.=20 If you fully smoothed the output, you would have a greater phase delay. You=20= then=20 add a low pass filter to smooth the signal for the A/D converter.
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>     The feedback phase delay is only a proble= m if=20 you do it this way!
> >I'm not sure about the noise. Does the VBB= =20 measure displacements in the
> >=B11 nm range?
>
>Wit= h the=20 sensor plates above, 1LSB=3D0.08nm.  But I think noise is=20 what
>determines the useful resolution.  However 0.3nm / sqrt-H= z=20 and 2.1nm RMS at
>50 SPS isn't too shabby.  It would be interes= ting=20 to assume a seismic-mass
>system and model how this would compare wi= th=20 commercial instruments and
>earth-noise models.  I'm betting it= =20 won't look so bad.
>     Have you measured your=20 environmental noise level? Is 2.1 nm a
> realistic target? The=20 amplitude of the 6 second ocean microseisms may be
> from 500 to 15= ,000=20 nm!

Actually 2.1nm was no target.  That's just what I calculat= ed=20 you could get
using the AD7745.  I agree that it is a good bit be= tter=20 than a typical home
site would justify, which is why it looked so=20 interesting.
    The lower limit for LVDT measurements is a= bout=20 0.1 nano m. With capacitative sensors you can reduce this by 100. This=20= is=20 far smaller than the background noise limits.
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000=20 size=3D2>>  He then goes on to describe the VRDT. I suppose for th= e VBB=20 sensor this
> would greatly simplify the electronic design if one c= an=20 deal with small
> sensor gaps. I'm not sure about the noise. Does t= he=20 VBB measure
> displacements in the 1 =B1 nm range?   ---=20= Just=20 thinking out loud. I think
> it greatly depends on what type of sen= sing=20 one wants to do local,
> regional or teleseismic.
>  &nb= sp;=20    Amateur seismometers are usually limited by either microseism= s or=20
> by environmental noise - we can't usually choose a quiet remote s= ite.=20 I
> managed to reduce the noise of my LVDT to about 7 nm for a 6 mm= =20 range at
> 10 Hz, but my environmental noise is much greater than=20 this.
>
>     There are 'problems = that=20 you do not need to have' :-
>
>     The=20 velocity feedback damping does not need to be generated that=20 way!
>
>     Neither do we need to use that=20 troublesome design of capacitative sensor!
>
> =20 ***   You can use JUST position + integral current / coil feedba= ck=20 if
> you ALSO have a quad magnet + Cu plate for the velocity dampin= g!=20 Trying
> to provide velocity damping by differentiation and coil=20 feedback is
> likely to very significantly increase the overall cir= cuit=20 noise!  ***

I'm now thinking that's where I was heading, excep= t=20 for retaining the
"perpendicular" capacitance sensor. =20
    I suggest that you reconsider the capacitative=20 sensor design. You really don't need pneumatic damping problems and it is=20 helpful to be able to choose your range. If you are trying to measure a few=20 parts in a 15,000 nm signal, you need the lowest noise most linear system th= at=20 you can get. A considerable reduction in expansion coefficient is possible u= sing=20 either conducting paint, evaporated metal, or etched metal on thin pyrex she= et=20 glass. You can stick metal foil onto sheet glass with acrylic adhesive=20= -=20 don't try epoxy unless you prebake the glass to over 150 C. The electrode pl= ates=20 can be made by photo etching.
    True chopper amplifier circuits are available.=20 These are immune to 1/f noise. The SDC type sensor offers a great constructi= onal=20 advantage in ease of wiring - no electrical connections are required to the=20 seismic mass - and you can use coaxial screened cable with a charge=20 amplifier.  The design is not too critical on electrode spacing, which=20= can=20 be quite small.
<= FONT=20 style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000 size= =3D2>Since=20 the AD7746 goes directly from
capacitance to digital, I was hoping to=20= use=20 either a PC or commercial DSP
chip or FPGA to do most of the=20 Position-Velocity derivative and other
shaping.  I like that beca= use=20 that needs minimal analog circuitry and what
you do need (integral cur= rent=20 feedback) is working at virtually DC.  And,
yes, for that to work= you=20 would need a well-damped and stable spring
mass. First-order displacem= ent=20 linearization could be done digitally.  Also you'd need to be sure th= at=20 your displacement sensor range was adequate.
    There are two problems associated with either=20 analogue or digital generation of a velocity feedback signal from a position= =20 signal. The generated signal is inherently noisy. You can also run off the e= nd=20 of the voltage or count scale --> system failure. The phase errors /= =20 delays need to be considered / compensated.
    It is relatively easy to provide a very quie= t=20 precision velocity feedback signal within the stop limits of the mass=20 movement using either magnet / coil / resistor damping or a quad magnet /=20 variable area damping plate. This uses NO external power OR electronics! Why= 'do=20 things the hard way'?
    The http://gravit= y.ucsd.edu/research/OFSEIS/opt_seis.html account=20 claims a reduction in the feedback noise using magnet / coil / resistor= =20 damping.
    24 bit DACs are available for positional feedba= ck /=20 integral feedback.
 
    Another factor which can significantly effect t= he=20 overall seismometer performance lies in the design of the suspension system,= as=20 you outlined in your rolling foil design. 
    The 'art' of being successful lies largely in n= ot=20 making mistakes and in avoiding unnecessary problems and limitations.
 
    Regards,
 
    Chris Chapman

[ Top ] [ Back ] [ Home Page ]