PSN-L Email List Message

Subject: Re: Diamond polishing carbide rods
From: ChrisAtUpw@.......
Date: Tue, 15 Jul 2008 11:23:26 EDT


In a message dated 2008/07/15, DSaum@............ writes:

> I bought some carbide rods (1/8" x 1.5") from eBay that appeared to be 
> polished, but under 30x magnification they were quite rough. But I was able to 
> get a nice mirror polish on carbide rods with this set of diamond paste polish 
> from eBay
> http://cgi.ebay.com/12-pcs-5gram-Diamond-polishing-lapping-paste-compound_W0Q
> QitemZ180262758807QQcmdZ
> 
> I started with the 10 micron polish and worked down to the 0.5 micron 
> polish.
> 
> Polish was applied to a paper towel, and a hand drill was used to rotate the 
> rod against the towel for about 30 seconds for each polish.  A black residue 
> gives an
> indication that the polish is actually working.

Hi Dave,

       This will NOT produce the optimum smoothness. A flexible backing 
material just follows the existing wavy contours. You need to use copper laps and 
work along the length to remove the ridges often left by machining. Bend about 1
/2" length of 0.040 thou thick U of copper around a mandrel / drill / the 
carbide rod and use the U against the carbide rod with diamond paste + oil.

> I plan to use an 1/8"sapphire ball against two of the rods
> for an improved Lehman pivot.

       I suggest that you either use crossed carbide rods with the vertical 
rod on the support post, or that you put the ball on the vertical support post. 
A ball rolling on a plane is considerably inferior to a plane rolling on a 
ball. A two rods rolling on a ball are likely to have a higher frictional loss 
than crossed rods.

       Regards,

       Chris Chapman   
In a me=
ssage dated 2008/07/15, DSaum@............ writes:

I bought some carbide rods (1/8= " x 1.5") from eBay that appeared to be polished, but under 30x magnificatio= n they were quite rough. But I was able to get a nice mirror polish on carbi= de rods with this set of diamond paste polish from eBay
http://cgi.ebay.com/12-pcs-5gram-Diamond-polishing-lapping-paste-compound_W0= QQitemZ180262758807QQcmdZ

I started with the 10 micron polish and worked down to the 0.5 micron polish= ..

Polish was applied to a paper towel, and a hand drill was used to rotate the= rod against the towel for about 30 seconds for each polish.  A black r= esidue gives an
indication that the polish is actually working.


Hi Dave,

       This will NOT produce the optimum smoot= hness. A flexible backing material just follows the existing wavy contours.=20= You need to use copper laps and work along the length to remove the ridges o= ften left by machining. Bend about 1/2" length of 0.040 thou thick U of copp= er around a mandrel / drill / the carbide rod and use the U against the carb= ide rod with diamond paste + oil.


I plan to use an 1/8"sapphire b= all against two of the rods
for an improved Lehman pivot.


       I suggest that you either use crossed c= arbide rods with the vertical rod on the support post, or that you put the b= all on the vertical support post. A ball rolling on a plane is considerably=20= inferior to a plane rolling on a ball. A two rods rolling on a ball are like= ly to have a higher frictional loss than crossed rods.

       Regards,

       Chris Chapman

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