PSN-L Email List Message

Subject: Re: Lehman sensor friction - design consideratons
From: ChrisAtUpw@.......
Date: Sun, 19 Apr 2009 23:47:53 EDT


In a message dated 19/04/2009, rog@.......... writes:

I have a  question regarding the lower pivot. I read the material you 
provided  previously. It seems a SS plate on the horizontal arm working against a 
SS  ball bearing on the vertical is a good choice.  Is my understanding  
correct?
Hi Rob,
 
    That is quite correct. One system that I use has  this. I usually work 
at 20 seconds to minimise tilt drifts and optimise surface  wave pickup, but 
I can set it up for a stable 60 second swing. The SEPUK1 which  has crossed 
WC needle rollers can also be set up for periods much greater than  20 
seconds.

I am  planning a crossed carbide drill shafts for the upper pivot.
    Mount the balls or sloping vertical needle rollers  on the upright 
stand and the plates or horizontal rollers on the arm and the  diagonal 
suspension. This minimises angular contact errors and lessens  significantly the 
chance of the bearings slipping in operation. 
 
    You can also use a flexing wire in tension for  either or both 
suspensions. See _http://jclahr.com/science/psn/gate.html_ 
(http://jclahr.com/science/psn/gate.html) 
 
    You could use crossed shanks for both bearings?  This may be the 
simplest solution, but not the cheapest.
    Or use SS ball bearings for both? Drill out a  larger SS bolt to take 
say a 5/16" bearing and turn / file off the top threads  to leave a short 
thin tube with a V bottom. File off the top of the tube at the  angle of the 
top suspension and stick a ball to the V bottom. Mount the bolt  vertically on 
an L bracket fitted to the upright. Bend a U of brass  strip and solder a 
flat brass plate across the end. Stick a rectangle cut  from a scalpel blade 
to the inside of the flat plate with two part acrylic glue.  Epoxy is too 
brittle for this job. Two part polyurethane should also be OK.  Neither of 
these set 'brittle hard'. This U fitting fits over the vertically  mounted SS 
bearing.
 
    Consider an Al base 30" long. The expansion of  Al is 23 ppm / C deg. 
So a 10 C change of temperature results in a  30x10x23^-6 = 7 thou" change in 
length! This will make the support legs to  slide over their mounting 
plates and will move any play / slop in the threads.  Commercial seismometers may 
use fine thread support fittings over 1/2"  long, which are slotted 
parallel to the axis. The slot is compressed with a bolt  to clamp the outer thread 
to the threaded shaft after the position has been set. 
 
    Alternatively, you can use a wavy washer and a lock  nut on top of the 
frame to clamp the thread in place. I use a 3" x 1" x 1/8" Al  U channel 
frame fitted with 6" corner plates. I drill 1/2" OD Al alloy rod 3/4"  long 
with a 6 mm drill and turn off the ends square. I drill a 6 mm hole in the  
frame. I fit a 6 mm bolt + locknut through the rod, put acrylic adhesive on the 
 free end of the rod and on a spare nut, put the bolt through the frame, 
thread  on the nut + adhesive and clamp the fitting firmly with the locknut 
until  the adhesive is set. Lightly coat the bolt thread with Vaseline and 
then wipe  it to prevent adhesion.
 
    The ground will likely expand by a  smaller amount and more slowly, so 
the three mountings are trying to  slide about most of the time!!! I tip my 
6 mm SS mounting bolts with 5 mm SS  bearings and provide 2" square x 1/8" 
flat SS support plates stuck to  the concrete floor with pool cement. I don't 
have any significant tilt  drift problems. You are likely to see tilt 
drifts over time if you don't use a  hard flat stable base / flat ground plates 
and don't clamp the  threads.
 
    You need to make the arm quite rigid. Amateur  designs seem often to 
have no damping / mechanical constraint to counter  rotational motion of the 
seismometer arm about it's long axis. If the  centre of the damping force is 
either above or below the line joining the centre  of mass to the lower 
bearing, any quake signal will try to rotate the arm as  well as move it side to 
side. Since there is no or low damping on this motion,  the movement can be 
quite large and this may show up as a large background  peak at a few Hz. 
This may be opposed by fitting a rigid top suspension tube  similar to the 
arm, or by using a V cable suspension from the top of the support  column to a 
6" to 8" long crossbar bolted to the arm near the mass. I  use 7 core nylon 
coated SS 30 lb fishing trace for this. The cable ends are  loops fitted in 
round V grooves on the crossbar and are crimped with the  tubes provided. 
This seems to work well and it is not expensive. The top fitting  is a 1.5" 
OD SS mudguard washer with a V groove turned / filed around it's edge.  This 
is stuck onto the top bearing frame / wire clamp. 
 
    You should choose a site with the minimum daily  temperature variations 
around the seismometer. It MUST be shielded from direct  sunlight. You can 
buy LCD digital thermometers which run off a 1.5V battery,  indicate to 0.1 
C Deg and record minimum and maximum readings. Covering the  floor with 
insulating material around the seismometer can also help. You  definitely do 
need an airtight shielding case to prevent drafts and to  minimise any air 
convection, preferably made out of Celotex sheet foam or  similar.  A large 
folded cover sheet of bubble wrap with the bubbles inside  can help. 
    You can also get reverse convection noise late at  night / about dawn 
if the case temperature falls below the ground temperature.  Rolls of air 
peel off the inside of the case, fall to the ground and push the  arm about. 
This can be cured by mounting a small heater ~10W inside the top of  the 
seismometer case to keep a +ve air temperature gradient inside at all times. 
 
    Have a look at the damping and sensor designs at 
_http://jclahr.com/science/psn/chapman/index.html_ 
(http://jclahr.com/science/psn/chapman/index.html)  
 
    I hope that these comments may be of help. The  Lehman designs on psn 
use out of date / poor techniques which need to be  completely revised. I 
advise against trying to use oil damping; point  or knife blade bearings; 
separated suspension, damping and sensor modules;  Alnico U magnet and coil 
sensors; magnets and ferromagnetic components on the  arm and single wire 
suspensions. These are ALL best avoided!
 
    Regards,
 
    Chris Chapman
    





In a message dated 19/04/2009, rog@.......... writes:
I have a question regarding the lower pivot. I read the material you provide= d previously. It seems a SS plate on the horizontal arm working against a= SS ball bearing on the vertical is a good choice.  Is my understanding= correct?
Hi Rob,
 
    That is quite correct. One system that I use= has this. I usually work at 20 seconds to minimise tilt drifts and optimise su= rface wave pickup, but I can set it up for a stable 60 second swing. The SEPUK1= which has crossed WC needle rollers can also be set up for periods much greater= than 20 seconds.
I am planning a crossed carbide drill shafts for the upper pivot.
    Mount the balls or sloping vertical needle ro= llers on the upright stand and the plates or horizontal rollers on the arm and= the diagonal suspension. This minimises angular contact errors and lessens significantly the chance of the bearings slipping in operation.
 
    You can also use a flexing wire in tension fo= r either or both suspensions. See http://jclahr.com/science= /psn/gate.html
 
    You could use crossed shanks for both bearing= s? This may be the simplest solution, but not the cheapest.
    Or use SS ball bearings for both? Drill out= a larger SS bolt to take say a 5/16" bearing and turn / file off the top thr= eads to leave a short thin tube with a V bottom. File off the top of the tube= at the angle of the top suspension and stick a ball to the V bottom. Mount the bo= lt vertically on an L bracket fitted to the upright. Bend a U of br= ass strip and solder a flat brass plate across the end. Stick a rectangle = ;cut from a scalpel blade to the inside of the flat plate with two part acrylic= glue. Epoxy is too brittle for this job. Two part polyurethane should also be OK= .. Neither of these set 'brittle hard'. This U fitting fits over the vertical= ly mounted SS bearing.
 
    Consider an Al base 30" long. The expans= ion of Al is 23 ppm / C deg. So a 10 C change of temperature results in= a 30x10x23^-6 =3D 7 thou" change in length! This will make the support= legs to slide over their mounting plates and will move any play / slop in the thre= ads. Commercial seismometers may use fine thread support fittings over 1/2= " long, which are slotted parallel to the axis. The slot is compressed with= a bolt to clamp the outer thread to the threaded shaft after the position has bee= n set.
 
    Alternatively, you can use a wavy washer and= a lock nut on top of the frame to clamp the thread in place. I use a 3" x 1" x 1/= 8" Al U channel frame fitted with 6" corner plates. I drill 1/2" OD Al alloy rod= 3/4" long with a 6 mm drill and turn off the ends square. I drill a 6 mm hole= in the frame. I fit a 6 mm bolt + locknut through the rod, put acrylic adhesive= on the free end of the rod and on a spare nut, put the bolt through the frame, th= read on the nut + adhesive and clamp the fitting firmly with the locknut= until the adhesive is set. Lightly coat the bolt thread with Vaseline and then= wipe it to prevent adhesion.
 
    The ground will likely expand by a smaller amount and more slowly, so the three mountings are tryin= g to slide about most of the time!!! I tip my 6 mm SS mounting bolts with 5 mm= SS bearings and provide 2" square x 1/8" flat SS support plates stuck to the concrete floor with pool cement. I don't have any significan= t tilt drift problems. You are likely to see tilt drifts over time if you don't= use a hard flat stable base / flat ground plates and don't clamp the threads.
 
    You need to make the arm quite rigid. Amateur= designs seem often to have no damping / mechanical constraint to counter= rotational motion of the seismometer arm about it's long axis. If the= centre of the damping force is either above or below the line joining the= centre of mass to the lower bearing, any quake signal will try to rotate the arm= as well as move it side to side. Since there is no or low damping on this mot= ion, the movement can be quite large and this may show up as a large backg= round peak at a few Hz. This may be opposed by fitting a rigid top suspension tu= be similar to the arm, or by using a V cable suspension from the top of the= support column to a 6" to 8" long crossbar bolted to the arm near the ma= ss. I use 7 core nylon coated SS 30 lb fishing trace for this. The cable ends ar= e loops fitted in round V grooves on the crossbar and are crimped with= the tubes provided. This seems to work well and it is not expensive. The top= fitting is a 1.5" OD SS mudguard washer with a V groove turned / filed around it's= edge. This is stuck onto the top bearing frame / wire clamp. 
 
    You should choose a site with the minimum dai= ly temperature variations around the seismometer. It MUST be shielded from di= rect sunlight. You can buy LCD digital thermometers which run off a 1.5V batter= y, indicate to 0.1 C Deg and record minimum and maximum readings. Covering&nb= sp;the floor with insulating material around the seismometer can also help. You= definitely do need an airtight shielding case to prevent drafts and= to minimise any air convection, preferably made out of Celotex sheet foam or= similar.  A large folded cover sheet of bubble wrap with the bubbles= inside can help. 
    You can also get reverse convection noise lat= e at night / about dawn if the case temperature falls below the ground temperat= ure. Rolls of air peel off the inside of the case, fall to the ground and push= the arm about. This can be cured by mounting a small heater ~10W inside the to= p of the seismometer case to keep a +ve air temperature gradient inside at all= times.
 
    Have a look at the damping and sensor designs= at http://jclahr.co= m/science/psn/chapman/index.html 
 
    I hope that these comments may be of help. Th= e Lehman designs on psn use out of date / poor techniques which need to= be completely revised. I advise against trying to use oil damping;= point or knife blade bearings; separated suspension, damping and sensor modules;= Alnico U magnet and coil sensors; magnets and ferromagnetic components on= the arm and single wire suspensions. These are ALL best avoided!
 
    Regards,
 
    Chris Chapman
    

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